Customization-1

Number of molds: 1 Mold material: 738H Part weight: 312 g Molding cycle: 38 s Injection molding cycles: 300,000 times Injection molding material: ABS Application scope: Main body of electric vehicle helmet

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Customized assembly

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Guangxi Hongchao Industry

Mold manufacturing

precision mold

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- Commodity name: Customization-1
Number of molds: 1 Mold material: 738H Part weight: 312 g Molding cycle: 38 s Injection molding cycles: 300,000 times Injection molding material: ABS Application scope: Main body of electric vehicle helmet

Number of molds: 1
Mold material: 738H
Product weight: 312g
Molding cycle: 38s
Injection mold cycle: 300,000 times
Injection-molded material: ABS
Scope of application: Electric vehicle helmet body

Technical Summary:
Mold manufacturing focuses on the streamlined shell structure of the helmet’s main body and its impact-resistant performance requirements. It employs an integrated design system that uses 3D modeling to precisely replicate the product’s contour. By leveraging simulation to model melt flow and cooling shrinkage processes, the mold cavity structure, gate location, and cooling channel layout can be optimized in advance.

Process focus:
Precision control for cavity and core machining focuses on using five-axis CNC high-speed milling to machine complex curved surfaces, complemented by EDM electrical discharge machining for fine finishing of cavity details, thereby ensuring a smooth surface finish on the helmet’s main body.

Production Highlights:
Intelligent adaptive structural design with mold-mounted quick-change insert interfaces allows for the use of inserts of various specifications to accommodate the molding of different helmet types, such as full-face and half-face helmets, thereby enhancing the versatility of the mold.

Medical mold

Customization-2

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Business license

Power: www.300.cn

E-mail：cayla.lin@hcplasticmold.com

Email：amy.chen@hcplasticmold.com

WhatsApp：8615676117527

Tel：86-775-6668188

Customization-1

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Number of molds:	1
Mold material:	738H
Product weight:	312g
Molding cycle:	38s
Injection mold cycle:	300,000 times
Injection-molded material:	ABS
Scope of application:	Electric vehicle helmet body